5 Common Medical X-Ray Machine Errors To Avoid

Updated on August 19, 2025

High-performing X-ray machines provide accurate diagnoses and treatment plans for patients visiting medical facilities. However, errors during their operation can lead to expensive repairs or compromised imaging results. Before conducting your next diagnosis, make sure to avoid these common medical X-ray machine errors.

Neglecting Regular Maintenance

Poor maintenance practices are a leading cause of X-ray machine malfunctions. Skipping routine inspections or delaying required servicing increases the chance of breakdowns and reduces image quality. Partner with certified technicians to conduct regular calibrations and component checks for stable performance.

Failing To Monitor Radiation Levels

Incorrect radiation levels can result in unclear images, patient discomfort, or unnecessary exposure risks. Before each use, always double-check the machine’s settings to align radiation levels with the examination requirements. Training your staff to recognize optimal settings prevents these common errors and protects patients’ safety.

Additionally, implementing a regular review of safety guidelines and conducting periodic refresher training sessions can keep all team members updated on best practices.

Mishandling the Power Supply

Faulty connections or inconsistent voltage levels can damage the way high-voltage amplifiers work in X-ray machines and lead to expensive repairs. Always use voltage regulators and UPS (uninterruptible power supply) systems to protect the machine from electrical fluctuations or outages during operations.

Additionally, establish clear protocols for staff to follow during power failures, such as safely shutting down nonessential equipment and prioritizing patient care. By preparing for emergencies ahead of time, you can minimize disruptions and protect both your equipment and patients.

Overexposing Imaging Plates

Overexposure of imaging plates can result in suboptimal diagnostic images, which require time-consuming re-scans and increase operational costs. To avoid this common medical X-Ray machine error, train operators to set the exposure parameters correctly and account for factors such as patient size and clinical area examinations.

Ignoring Temperature and Humidity Requirements

Environmental factors such as temperature and humidity impact the performance of X-ray machines. Excessive humidity can damage internal components, while extreme temperatures may cause the machine to overheat. Always adhere to the manufacturer’s recommended operational conditions to maintain optimal functionality.

Medical professionals should inspect X-ray machines at least quarterly to maintain consistent performance and catch potential issues early. If you notice irregularities such as image distortions or unusual noises during operation, schedule professional repairs promptly. Following a proactive maintenance schedule reduces downtime, extends the equipment’s lifespan, and delivers reliable diagnostic results.